Gourd Processing Method

Gourd is a traditional specialty of Chongming Island in Shanghai. It is golden in color, natural in silk, nutritious, refreshing and refreshing, and it is deeply loved by consumers. On the basis of traditional processing methods, Haoming Green Food Park adopts modern biotechnology to process Chongming Chayas vacuum soft packaging products to produce high-quality foods with delicious taste, crisp texture, convenient consumption, and long shelf life. It is a specialty resource. The development and efficient use have opened up a new way.

First, the production process

Raw material selection--→Cleaning--→Cut melon--→Salt--→Thread--→Desalination--→Hardening--→Biological preservative processing--→Flavoring--→Bagging--→Vacuum sealing-- - → Sterilization, cooling - → inspection - → finished product.

Second, the process operation points

1. Raw material selection. Select the spring production, melon shape round, melon skin yellow, smooth, no pest spots, single melon quality of more than 1.5kg old mature gourd as raw material.

2. Clean, cut melon. Wash melon epidermis in flowing water, then use a knife to remove the gutta and melon stalks, and cut the melons horizontally and transversely into 4 valves to remove melons and melon seeds.

3. Salting. Place the melon slices in the saline pool and add 8 kg of salt per 100 kg of melon slices. A layer of salt on the melon slices shall be pressed tightly until the pool is completely filled and the stone is placed on the bamboo grid. After 24 hours, the pool shall be turned in time, and 10kg of salt shall be added for every 100kg of melon slices. After the layers are salted and compacted, the stones shall be placed on the bamboo grating. After one week, it can be taken silk processing.

4. Take silk and desalt. Remove the salted gourd slices: Use a spoon to pull the melons out of the melon pieces and remove the impurities such as rind, agglomerate, etc. in the melon silk. Rinse in flowing water repeatedly until no salty taste is found, remove and drain.

5. hardening. The desalted gourd silk was soaked in a 0.2% calcium chloride solution for 20 minutes to be hardened to ensure the crunchiness of the gourd silk.

6. Biological preservation. The microorganisms that cause the gourd silk to spoil are mainly bacteria and yeasts. The compound biological enzyme, antibacterial peptide and its synergist were used as biological preservatives. The melon silk was soaked in a solution of 0.3% biological preservative for 20 minutes, then drained and drained, which had a good effect on the growth and reproduction of microorganisms. The inhibitory effect.

7. Seasoning. The processed gourd silk is added with a certain ratio of salt, monosodium glutamate, sesame oil, pepper, chili powder and other seasonings.

8. Bagging. Choose a complex cooking bag or foil bag. Each bag is filled with 150g of gourd silk.

9. seal. Vacuum degree ≥ 0.07Mpa is appropriate, check for leaks.

10. Sterilization, cooling. After bagging and sealing, the bacteria should be sterilized as soon as possible. The interval time should not exceed 0.5h. The sterilization temperature was 902°C and the sterilization time was 10 minutes. After sterilizing, it should be quickly put into cold water and cooled to room temperature.

11. test. Check whether there are fat bags after incubating for one week in a 361°C environment.

Third, product quality requirements

1. Sensory. Guase is complete, golden color, crisp texture.

2. Microbiological indicators. Meet the commercial aseptic requirements of canned food, no pathogenic bacteria.

The use of biotechnology for preservation and preservation must be able to play a good role in the case of low levels of bacteria in the processed raw materials and a good environmental quality in the processing workshop. Therefore, the management of the entire production process should be strictly controlled.

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